Measurement Specs on the new GTR Lighting GEN 2 LED Headlight Bulbs

There’s a new LED headlight product out there that people are getting really excited about because it’s an LED bulb bright enough to be used in your fog lights or your headlights, and it’s not built like an HID conversion kit. The new GEN 2 LED Headlight bulbs by GTR Lighting have 2 really unique things going for them:

1. They are “All-In-One” which means there’s no external driver or ballast.

2. They come with 5 different color shields that allow you to have 6 different colors of light output!

These two benefits listed above also come with their own problems:

1. Because the LED driver is built in and the bulb is “all-in-one” it’s actually taller than the old style with the external driver even though the bulb part is shorter.

2. Because they have hot-swappable color shields when you’re using one it adds a little bit of size to the diameter of the light emitting portion, thus making it not work with the color shields installed in some applications. If your car has a tight fit for the bulb opening, you might only be able to use these bare, without the color shields. Here are some pictures to demonstrate:

Here you can see a side by side comparison of the GEN 1 LED Headlight bulbs (left) and the GEN 2 LED headlight bulbs (right).

Here you can see a side by side comparison of the GEN 1 LED Headlight bulbs (left) and the GEN 2 LED headlight bulbs (right).

Here you can see the underside of the two bulbs. The one with the silver metal fan is the original kit and has a much larger diameter than the new bulbs.

Here you can see the underside of the two bulbs. The one with the silver metal fan is the original kit and has a much larger diameter than the new bulbs.

This picture again shows the GEN 1 (left) versus the GEN 2 (right) and you can see the bulb base is smaller on the new bulbs, but the bulb length is longer also. This fixes one problem of having a large base, and potentially raises a new concern of the bulbs being too long to fit some applications. It's more important to have a smaller diameter than a short length, so the new design will definitely fit more applications.

This picture again shows the GEN 1 (left) versus the GEN 2 (right) and you can see the bulb base is smaller on the new bulbs, but the bulb length is longer also. This fixes one problem of having a large base, and potentially raises a new concern of the bulbs being too long to fit some applications. It’s more important to have a smaller diameter than a short length, so the new design will definitely fit more applications.

Here you can see all of the measurements from the GTR Lighting GEN 2 Dual Beam Headlight Bulbs.

Here you can see all of the measurements from the GTR Lighting GEN 2 Dual Beam Headlight Bulbs.

The new GEN 2 dual beam LED headlight bulbs from GTR Lighting are actually larger than the old style when you have a color shield installed, but this isn’t really a concern with the dual beam bulbs because housings for this style of bulb are huge. If for some reason you do run into a fitment issue with the dual beam bulbs (a very rare problem) you can always remove the color shields to gain some space and run them at 5,000K color.

The single beam bulbs from the new GTR Lighting LED conversion kit lineup come in 2 sizes: the larger styles like H11, 9005, and 9006, and the smaller styles like H1, H3, and 880.

Here are the sizes of the larger single beam styles:

Here you can see all of the measurements from the GTR Lighting GEN 2 Single Beam Headlight Bulbs.

Here you can see all of the measurements from the GTR Lighting GEN 2 Single Beam Headlight Bulbs.

Here are the sizes of the smaller single beam styles:

2002 – 2006 Dodge Ram 9007 LED Headlight Kit Install Writeup – DIY How To

For a long time it was known that the only way to do a plug and play lighting upgrade on the 2002 – 2006 Dodge Ram was to either use higher power halogen bulbs, or an HID conversion kit with a bunch of extra parts like resistors, a relay harness and capacitors. Because of this every time I heard about someone working on one I would get scared and not even want to help with it – it is an AWFUL install! Now with the invention of LED conversion kit bulbs and CANBUS modules for them, we decided to give this difficult vehicle a shot to see if we could install LED conversion kit bulbs easier in a 2003 Dodge Ram with 9007 headlight bulbs. Doing this install (once wired properly) proved to be a truly plug and play experience with no flickering and no “LAMP OUT” warning on the dash!

Using a GTR Lighting LED Conversion Kit and the matching CANBUS module we were able to get LED headlights installed pretty easily!

Using a GTR Lighting LED Conversion Kit and the matching CANBUS module we were able to get LED headlights installed pretty easily!

This particular truck was dated September of 2003 and used 9007 bulbs.

The first step was to get the new LED bulbs to actually fit inside the housing! Because the base of the bulb that holds the fan and heat sink is so much larger than the original bulb we had to use a bench grinder and shave about .25 inches off of the gray plastic retaining ring to allow everything to seat correctly. This took a few minutes and just took a little off at a time, tested it and kept doing that until it all fit together nicely.

The LED bulb comes apart. There's the bulb adapter that comes off and is secured to the housing by the gray plastic retaining ring, and the entire bulb assembly. We had to modify the plastic retainer before the new LED bulb would fit in place like the original.

The LED bulb comes apart. There’s the bulb adapter that comes off and is secured to the housing by the gray plastic retaining ring, and the entire bulb assembly. We had to modify the plastic retainer before the new LED bulb would fit in place like the original.

The 9007 LED Headlight Conversion kit bulbs are much larger on the back side than the original 9007 halogen bulbs.

The 9007 LED Headlight Conversion kit bulbs are much larger on the back side than the original 9007 halogen bulbs.

After getting the bulbs to seat properly in the housing we took the GTR Lighting CANBUS module for 9007 out of the packaging and hooked it up straight away and the capacitor inside the module popped! The module actually exploded!! I’m not kidding – a little pop, some wet stuff came out and the little thing stunk to high heaven and smoked for a second. This wasn’t all too surprising though since when you hook a capacitor up backwards it will explode. That’s exactly what happened – the capacitor inside was wired wrong for this truck and exploded. So, after that excitement we took a new set of 9007 CANBUS modules and re-wired them so that everything looked like this:

 

This is how the bulb was installed: The CANBUS module is between the bulb and the vehicle harness.

This is how the bulb was installed: The CANBUS module is between the bulb and the vehicle harness.

This is the connector going from the 9007 LED Headlight into the 9007 CANBUS module. We had to change these wires around to make them work.

This is the connector going from the 9007 LED Headlight into the 9007 CANBUS module. These wires were correct from GTR Lighting.

This is the connector back side of the 9007 LED CANBUS module input. We had to change these wires around to make them work.

This is the connector back side of the 9007 LED CANBUS module input. We had to change these wires around to make them work.

This is the connector back side of the 9007 LED CANBUS module output that plugs into the factory wiring. We had to change these wires around to make them work.

This is the connector back side of the 9007 LED CANBUS module output that plugs into the factory wiring. We had to change these wires around to make them work.

Just for reference sake, here's what the back side of the original factory connector looked like.

Just for reference sake, here’s what the back side of the original factory connector looked like.

 

So, all in all we got it to work after thinking about it and how to re-wire the CANBUS modules, and they’re definitely brighter than the stock headlights. Because they are LED they should be more reliable also.

Here you can see the new GTR Lighting LED bulb in the headlight housing.

Here you can see the new GTR Lighting LED bulb in the headlight housing.

Here's a final install shot showing the new 9007 LED Headlights from GTR Lighting in high beam mode.

Here’s a final install shot showing the new 9007 LED Headlights from GTR Lighting in high beam mode.

How to Remove Radio Interference Using Ferrite Coils for HID and LED Headlights

Many people nowadays are installing aftermarket HID and/or LED conversion kits in their headlights and fog lights. These new conversion kits use an external power booster, called a Ballast for HID setups and a Driver for LED setups. Both of these external power supplies do similar functions, but technically they are quite different. Also, both of these products create RFI (Radio Frequency Interference); in fact every electronic device ever made creates RFI, but there are different types of this electrical interference. Sometimes when installing an LED conversion kit or an HID conversion kit in your vehicle the result can be better, brighter light, but also a side effect of AM or FM radio interference. This is characterized by where you once were able to pick up a radio station, with the new lights installed and turned on, now that same radio station is just white noise.

Here is an example of a DIY ferrite coil that can be used in lighting installs.

Here is an example of a DIY ferrite coil that can be used in lighting installs.

The solution for your problem might be what is called a ferrite coil, also known as a ferrite bead, a ferrite choke, or an RFI choke. All of these names mean the same thing. Ferrite beads prevent interference in two directions: from a device or to a device. A conductive cable such as the input power for the HID or LED headlight bulbs acts as an antenna – if the device produces radio frequency energy, this can be transmitted through the cable, which acts as an unintentional radiator. In this case the bead may be required to reduce RFI. Conversely, if there are other sources of RFI, such as an ignition module or battery charging alternator, the bead prevents the cable from acting as an antenna and receiving interference from these other devices.

Ferrite coils are already used in everyday household uses. You can find them on USB cables, power cords for your television or home stereo, and even on input power cables on your automotive satellite radio:

Ferrite coils are commonly used in household electronics to reduce interference signals.

Ferrite coils are commonly used in household electronics to reduce interference signals.

LED Conversion Kits Small Ferrite Coil:

For an LED Headlight conversion kit you can use a large ferrite coil and wind the input power wires around it, or you can use a small ferrite coil, and just clamp it over the power cable:

LED Conversion Kits Large Ferrite Coil:

 

HID Conversion Kits Small Ferrite Coil:

For the HID conversion kits you can put a smaller ferrite choke around the power input cable of the ballast like this:

HID Conversion Kits Large Ferrite Coil:

For the HID conversion kits you can put a larger ferrite choke around the power input cable where the small wires are exposed. This allows you to wrap the wiring around the choke for a better result. This is how to install the larger ferrite coil:

Sources for Ferrite coils:
Large style designed for looping wires around coil: RND-6 ( Wurtz number 7427151 ) snap on chokes
The inside hole size is 0.57″ (over 1/2″, 14.5 mm)

Small style designed snap onto power input cable: RCT2 RFI Radio Frequency Interference Ferrite Chokes – Black
measures approximately 1.25 x .75 x 75 inches

Headlight Upgrades for new style 2015 Ford F150

The new U-Shaped headlight housings coming on the 2015 Ford F-150 are definitely a unique new style, they even have an aftermarket style flair to them that many enthusiasts are already falling in love with. Gone are the days of having to replace your headlight housings with aftermarket units in order to have an aggressive look!

This new U-Shaped F150 headlight will come in an LED version, designed by OSRAM, with built in high power LEDs, or you can get the less expensive option that comes with halogen bulbs. If your truck has the halogen bulb option, you’ve still got options! You can upgrade to LED or HID headlight bulbs by using the products outlined in this article. Aftermarket LED conversion kits are still not brighter than HID, but they do turn on instantly, they last longer than HID and they are significantly easier to install.

Here are the products that you can use to upgrade these new headlights, fog lights, and tail lights:

2015 F-150 U-Shaped Headlight Bulb Upgrades:
Low Beam: H11
H11 LED Conversion Kit Upgrade
H11 HID Conversion Kit Upgrade

High Beam: HB3/9005
HB3/9005 LED Conversion Kit Upgrade
HB3/9005 HID Conversion Kit Upgrade

Fog Lights: H11
H11 LED Conversion Kit Upgrade
H11 HID Conversion Kit Upgrade

Rear Parking Light / Brake Light / Turn Signal Bulb: Red 3157
3157 LED Bulb Upgrade

Reverse Light Bulb: White 3157
3157 LED Bulb Upgrade

Here are some close-up shots of the stock headlights so you can double check, if your headlights look like these, then the products listed above will work for your truck:

Which Bulbs Fit the 2015 Nissan Altima SV?

I recently got my hands on a new 2015 Nissan Altima SV and at the time of writing this there is no database online or at the dealership that said what bulbs the vehicle took for headlights and fog lights. We wanted to upgrade the low beam headlights and the fog lights to LED or HID bulbs so to do the install we just had to tear the car apart and find out what it had under the hood!

Here’s what we found: On this particular 2015 Nissan Altima SV it used H11 low beam headlight bulbs and H11 fog light bulbs. We ended up going with 2 pairs of the GTR Lighting H11 LED Headlight conversion kit found here. These fit in the stock fog light and headlight housings perfectly with no modification necessary. They were 100% plug and play. We installed the lights, zip-tied up all the wiring and turned them on. That’s all there was to it!

Here are the pictures of a comparison between stock and the new LED bulbs from GTR Lighting:

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

The H11 LED headlight conversion kit from GTR Lighting is plug and play on the new Altima and they are WAY brighter than stock bulbs!

 

As you can see from the above pictures, the LED headlight kits are twice as bright as the original lights, and here you can see the completed lights.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

GTR Lighting H11 LED Bulbs installed in the fog lights and low beams.

WARNING: HID Bulbs Will Melt Subaru BRZ Fog Lights – Try These LEDs Instead!

Did you know HID lights will melt the fogs on your BRZ? We will show you what happened to our BRZ and show you 2 good high power LED options so you can STILL have upgraded fog lights.

 

brz

If you’re like us, we love the look and power of HID bulbs in our vehicles and will use them any chance we get. So when it came to updating the Subaru BRZ we went all out and put HIDs in the headlights and fog lights. The strength and intensity of HID lights make them a perfect safety upgrade in headlights and fog lights during poor weather conditions. However, we found out that HIDs were not an ideal choice for our Subaru BRZ fog lights. In the Subaru BRZ, the power of the HID bulbs was too great for the fog light housings; within a few days they began to melt.

burnt fog lightburnt fog light 2

 

 

 

 

 

 

 

 

 

 

HID light sources provide the brightest illumination available and are considered the benchmark against which other forward lighting technologies are measured. HID light sources provide three to four times the light output of standard halogen light sources and promote better driving visibility by providing enhanced peripheral vision and improved down-road illumination. HID Bulbs use up to 65% less energy than conventional lighting and can last up to 10 times longer, but all of that light creates heat. I recommend never installing HID bulbs in Subaru BRZ fog lights. We had these 35w HIDs installed in the fog lights for 1 week until we noticed some bubbles forming on the lens. Then within another week we also noticed the chrome reflector starting to flake and melt. As soon as we could, we ordered new housings and replaced them with new LED lights instead.

So now what, are you stuck with dim, yellow light in your BRZ fog lights? Not to worry, we’ve found two great options from Black Top Racing that will look great and keep your fog light housings intact.

Their first option is a 950 lumen 80 watt LED bulb from GTR Lighting. These bulbs will give you the crisp, white light of HID, with the long life and simplicity of LED bulb replacement.

led_fog_light_kit_level_1 2

Comparison of stock bulb and GTR Lighting LED Bulb in fog light housing.

 

Their second option is a complete LED Conversion Kit that boasts 2,200 lumens per bulb—that’s up to 2.5 times the output of standard halogen bulbs! Totally plug and play, this kit will give you the crisp, white 6000k look of HID without the higher HID price tag. Although the LED Conversion Kit doesn’t quite match the power level of HID, the LED Kit is a great choice where heat and melting issues arise. The LED bulbs in the Conversion Kit are molded from aluminum to conduct and dissipate heat through the bulb.  Also, an embedded fan in each bulb creates a forced-air cooling system to cool the bulb, prolong the bulb life, and protect your fog light housings.

 

LED bulb in housing.

LED bulb in housing.

Comparison of stock bulb and GTR Lighting  LED Conversion Kit bulb in a fog light housing

Comparison of stock bulb and GTR Lighting LED Conversion Kit bulb in a fog light housing

So if you want to update your Subaru BRZ fog lights, learn from our mistake and looking into these other great options. And if your looking to make any other upgrades to your Subaru BRZ, take a look at all the other BRZ specific options Black Top Racing has to offer.

HID Headlight Solution for 2014 Ford Fusion

Many people have been trying to install an HID conversion kit into the new 2014 Ford Fusion and have been running into a bunch of HID issues. Most of the time what happens is after the install you will test the lights and they work fine, but then when you start the engine to drive the car the headlights no longer work at all. We have tried several different types of ballasts and none of them work except for the brand new GEN 4 CANBUS ballast from GTR Lighting. This new series of ballasts (The Hylux Series) features the newest CANBUS integration technology in the market and works as a plug and play option for the new Ford Fusion. It can be expected that the new GEN 4 CANBUS ballast from GTR Lighting will work for any new Ford vehicle with similar CANBUS issues.

HID Issues are Solved with the Hylux ballast from GTR Lighting

HID Issues are Solved with the Hylux ballast from GTR Lighting

We tried a ballast from Morimoto, the 3rd gen ballast from GTR Lighting, a ballast from DDM tuning and a cheap eBay ballast we had laying around and they all did the same thing, worked with the engine off and as soon as the engine was started they quit working. This happens because the CANBUS system is activated on these cars to start controlling and monitoring the headlights once you start the engine to drive it. The ONLY ballast that was totally plug and play, NO extra parts, NO splicing or cutting – just plug it in and go, was the new GEN 4 ballast from GTR.

GTR Lighting GEN 4 CANBUS Ballasts are called the "Hylux Series" and are plug and play on new Ford vehicles for doing HID Conversion Kits.

GTR Lighting GEN 4 CANBUS Ballasts are called the “Hylux Series” and are plug and play on new Ford vehicles for doing HID Conversion Kits.

Simple solution, buy that ballast and use it with any HID bulbs that fit your Ford for a no-hassle solution! Easy. The Hylux series ballasts come in a 25w, a 35w and a 55w version, you can learn more about these ballasts and purchase them for your HID install here. It is safe to say that ANY of the new Hylux ballasts will work seeing as they all use the same CANBUS module integration. This is great news because for a long time the only good CANBUS ballasts out there were only available in 35w and now you can get a really high quality CANBUS ballast in any power level from GTR Lighting.