How to install a Royalty Core Light Bar Truck Grille

Lots of people see these new grill replacements for their trucks for sale and on cool truck builds but they don’t really have a good understanding of the logistics of how to install them. You either don’t know at all and won’t buy the product due to uncertainty, or you buy it without thinking how it works and regret it because you can’t figure it out.

There’s a new video out explaining a lot of information about these steel mesh aftermarket grilles for trucks and how to do the install. Here’s the video detailing how to install a Royalty Core grille replacement on a Toyota Tundra using Vision X LED offroad light bars:

The first and most important thing most truck enthusiasts probably don’t know is that you have to cut out the center section of your original grille first, in order to install the new one. On some vehicles that middle section will just pop out and there’s no cutting involved, but most of the time you’re not that lucky!

This is what the grille on the Tundra looked like before being cut up to fit the Royalty Core grille.

This is what the grille on the Tundra looked like before being cut up to fit the Royalty Core grille.

This is what the Tundra grille looked like after being modified. The middle is cut out so the new grille insert can fit in place properly.

This is what the Tundra grille looked like after being modified. The middle is cut out so the new grille insert can fit in place properly.

Once you have the original grille removed and the center section cut out, if you do it properly the new aftermarket steel mesh grille should fit in place. To hold it in place the new grille should come with some type of mounting mechanism. The Royalty Core grilles come with a bolt and anchor type attachment that works really well:

Royalty Core grilles have some of the best mounting hardware on the market. This method makes it very easy to install.

Royalty Core grilles have some of the best mounting hardware on the market. This method makes it very easy to install.

Royalty Core grilles have some of the best mounting hardware on the market. This method makes it very easy to install.

Royalty Core grilles have some of the best mounting hardware on the market. This method makes it very easy to install.

When you get the new grille insert in place then it’s time to install the light bars. Most of the time they will come packaged separately and it’s up to the installer to mount the lights. This is good because the lights add a lot of weight to the product and can make the grille hard to handle.

The LED light bars mount to the back side of the grille so just the face of the light is showing.

The LED light bars mount to the back side of the grille so just the face of the light is showing.

Royalty Core uses Vision X brand of LED light bars. This is because Vision X has the world's brightest light bars: more than double the light output of any other company, light bar per light bar.

Royalty Core uses Vision X brand of LED light bars. This is because Vision X has the world’s brightest light bars: more than double the light output of any other company, light bar per light bar.

When the light bars are mounted and aligned to the grille you can re-attach the truck grille to the truck. Now that the grille is heavier than it was at first it’s a good idea to get some help!

Re-attach the grille to the truck.

Re-attach the grille to the truck.

With the new grille mounted to the truck and secured using all the factory mounting points it’s time to run power wires to the light bars. The best way to do this is to start with a universal relay harness, wire it to the battery and to a switch inside the vehicle, then safely through the firewall and up onto the hood and finally connected to the new light bars.

Drilling a hole in the dash and mounting a switch; passing wires through the firewall; connecting power wires to the battery; and running power wires up onto the hood all require a fair amount of skilled installation ability. If you don’t understand already how to wire in a relay harness either hire a professional to do it or research the safe methods and learn how to do it yourself. Just be warned that this is definitely considered custom electrical wiring installation.

Run new wiring from a switch inside the cab, into the engine bay and safely up and onto the hood to power the new lights.

Run new wiring from a switch inside the cab, into the engine bay and safely up and onto the hood to power the new lights.

The way the install was done on this particular truck grille was to use a set of GTR Lighting LED Halo style in-dash switches. These are some of the nicest looking switches around and fit in most spots on the dash.

Custom mounted halo switches from GTR Lighting.

Custom mounted halo switches from GTR Lighting.

At the top of this post there’s a video to show all of this information in more detail. It’s about 20 minutes long but really goes in depth on the ins and outs of this type of install. Before you decide which grille to purchase, and if you can handle the job yourself check it out. Or click here to watch the video now.

2010 Toyota Tundra featuring a Royalty Core steel-mesh grille with a pair of Vision X LED offroad light bars installed.

2010 Toyota Tundra featuring a Royalty Core steel-mesh grille with a pair of Vision X LED offroad light bars installed.

How to install an LED light bar on the roof of my truck?

If you are like most off-road and truck enthusiasts, one of the things you’re probably REALLY interested in is installing LED lighting. This whole market of upgraded lighting has exploded in the last 2 years and everyone is very eager to get their truck’s upgraded as soon as possible! One thing that has become a trend though in the last few months is redneck style roof mounting… You’ve probably seen it done where you live and heck, maybe you’ve done it yourself.

The white truck in this picture mounted the light bar on the roof incorrectly. The black truck is done right.

The white truck in this picture mounted the light bar on the roof incorrectly. The black truck is done right.

Now, don’t get me wrong – I hate the look, but I can’t blame some people! They buy a 50″ light bar for their truck and it comes with brackets – so you mount it on your truck, right? I believe the secret to successful lighting upgrades is education, so I’m going to show you the right way and the wrong way to install a roof mount light bar on your truck, the biggest trick is getting a hold of a vehicle specific roof mount kit. If you installed your light bar like this, then you did it wrong:

THE WRONG WAY:

When you use the “universal” brackets that come with the light bar and just mount them to the top of your roof skin it LOOKS STUPID! Don’t do it! These “universal” brackets are a cheap way to mount your light bar, and then guess what happens – your truck looks cheap!

Listen, I don’t mean to belittle your manhood because you didn’t know any better, but now you don’t have any excuse. Let me show you the proper way to mount a light bar to your truck, it’s important to find a good vehicle specific light bar bracket kit, or fabricate something that works the same way, the end result should be something like this:

THE RIGHT WAY:

GMC Canyon Roof Light Bar Canyon LED Roof Mount Light BarOn this Canyon, a set of N-Fab roof mount light bar brackets were used for the install. The first thing you’ll notice is that it looks better than the first set of pictures. Getting the light bar up and off of the roof makes the whole setup look great. Secondly it allows you to position the light bar in a more usable way. Getting the light bar up and away from the roof allows the light bar to not be blocked by the roof skin right in front of it.

Here’s another example on another vehicle of how to properly mount an LED Light bar on the roof of your truck:

Vision X XPI LED Light Bar

XPI light bar has two sets of holes on each side that both bolt on the mounting feet. Since we’re doing a roof mount, we got to choose which hole to use and decided on the top one. That brought the Light Bar closer to the roof.

Vision X XPI LED Light Bar Roof Mount install

Vision X XPI LED Light Bar roof mount install completed.

 

photo 2 (1)Probably the best way to find out which vehicle specific light bar bracket to use is to first contact Headlight Revolution. They know what works and what doesn’t and can definitely get you set up with not only a light bar bracket, but also the right mounting and wiring components to make it all work.

 

Wiring: When you get the light bar properly mounted to your roof, and all the holes are sealed to become waterproof, it’s time to run your wiring. DO NOT just run the wiring loosely through the door jam.  The best way to do this is to drill a new hole in your roof near your roof mount brackets and run the wiring down directly into the cab of the truck. This is the best method because it is the shortest distance for the wire to travel, and it has the least chance of getting smashed in your door jamb.

Drill a hole in the roof, run your wiring through that hole and seal it up with waterproof silicone.

Drill a hole in the roof, run your wiring through that hole and seal it up with waterproof silicone.

Drill a hole in the roof, run your wiring through that hole and seal it up with waterproof silicone.

Drill a hole in the roof, run your wiring through that hole and seal it up with waterproof silicone.

 

However, if you’re really not sure how to do the install, you should either be prepared to drill holes in your roof as a learning experience, or hire a local professional install shop to do it for you.

If you need any help with what bracket kit you need for you truck, just ask!

The Difference Between H16 and 5202 Bulbs

If you go to the PIAA.com website store and look at their H16 replacement halogen light bulbs for cars and trucks you will see this picture. PIAA, an automotive lighting superpower in the aftermarket world, is one of the few replacement light bulb companies out there who has gotten this right!

According to PIAA.com H16 is not the same as 5202!

According to PIAA.com H16 is not the same as 5202!

The H16 automotive light bulb is part of the H9/H11 bulb family and it is very similar to H8, H9, H11 and H15. It is characterized by having a traditional right-angled style connector input base, a large rubber o-ring below the metal tabs and 3 metal tabs spaced evenly apart around the base to lock it in place. The biggest difference between H8, H9, H11 and H16 are both the wattage levels that they run at and whether or not they have a painted on reflector cap at the top of the glass tube. H16 is most commonly used in fog lights, whereas the H11 is most commonly used in headlights. Therefore, you’ll see H11 bulbs that look almost identical to H16 bulbs but have higher wattages than H16 and they will also have a slightly different pin configuration, but with some manipulation you could swap an H16 and H11 around if you really wanted to.

So where did the confusion for H16 and 5202 bulbs come from? Well, first of all until very recently there were hardly any vehicles out there that used an H16 bulb in America. Then, I’m guessing some uninformed light bulb manufacturer in Asia somewhere one day decided that they didn’t know what a real H16 bulb was and there was some confusion. One thing led to another and they started classifying 5202 light bulbs as H16, 5202, 9009, etc… This is wrong!! You will never see a Sylvania or Philips or other OEM bulb labeled as H16 that looks like a 5202. Here are some popular LED versions of these different bulbs:

5202 LED Bulbs from GTR Lighting:

 

H11 / H16 LED Bulbs from GTR Lighting:

I hope you learned something new about different types of replacement automotive bulbs from this article and really the goal here is to educate people on different lighting products so you can make the right decision next time you spend your hard earned money. From an enthusiast standpoint, the last thing you need is to order a part for your vehicle, it shows up and it’s the wrong thing…. ugh.

So if you have a 2014 Toyota Tundra and you’re trying to find some cool LED fog lights for your stock H16 fog light bulbs, try one of these!

The world’s BRIGHTEST Toyota Tundra!

Have you seen this truck? Well if you’re a fan of lighting and a fan of trucks, then you owe it to yourself to check out the 99,000 Lumen Toyota Tundra from Headlight Revolution!

99000 Lumens

This tricked out truck puts out 99,000 Lumens of light when everything is turned on!

Between the GTR Lighting HID Kits in the headlights and the Vision X and JW Speaker LED offroad lights, this thing will quite literally turn night into day! Check out the full specifications of this truck here. This truck uses a 35w HID low beam, a 55w HID high beam, LED fog lights from JW Speaker and 3 high power Vision X LED offroad light bars to create an absolutely insane amount of light! If you ever wanted to know what OVERKILL looks like, this is it – but hey if you’re trying to show off how awesome LED and HID lighting upgrades are, why not go all out – right? Check out the video below showing off this truck in it’s entirety – including the lights; and visit www.HeadlightRevolution.com for more details on this awesome 2010 Tundra!

Toyota Tundra LED Reverse Lights – 2 Different Options

If you have ANY type of truck one thing you’re probably wishing is that the reverse light function was better. I’d like to tell you that the Headlight Revolution has taken it upon themselves to offer a Tundra-Specific reverse light upgrade package that anyone can install! First in this video you see how to install LED reverse light bulb replacements and show you how much brighter they are than stock. Next you see how to add a high-power LED projector light onto the rear bumper of the truck for an absolutely astonishing amount of light. The great thing about the 9w projector light used in this video is that it has a 120 degree light output beam pattern which is perfect for backing up at night.

Check out the video and see for yourself, that you truly can see in the dark!